Filters Product Information

Metal Filters Tailored for Customer Applications

NICHIDAI FILTER CORPORATION, a wholly owned subsidiary of NICHIDAI, is a metal filter manufacturer with a world-leading market share, specializing in its unique laminated sintering technology developed by leveraging NICHIDAI’s heat treatment expertise.
We develop and manufacture high-precision, highly durable metal filters designed to withstand high-temperature, high-pressure, and highly corrosive environments. Each filter is custom-designed and manufactured to meet the specific requirements of our customers and is supplied to a wide range of industries.

Cartridge filter

Learn More

Cartridge filter

A replaceable filter that is used to capture and remove fine particles and impurities contained in water, chemicals, oil, gas, and other fluids. This filter is used for filtration processes in a wide range of fields such as water purification, chemical plants, food and beverage industry, and electronics industry.

Candle filter

Learn More

Candle filter

A filter with filter media pleated to increase its filtration area. This filter is commonly used to filter gas and polymer. It delivers high filtration performance while suppressing pressure loss.

Strainer

Learn More

Strainer

A filter that employs coarse laminated sintered wire mesh to efficiently capture foreign matters in a liquid or gas. This is a highly practical filter that can be easily installed in existing pipes.

Leaf disc
filter

Learn More

Leaf disc filter

A pair of disc-shaped filter element that is produced by welding two doughnut-shaped filter media. This filter is suitable for filtration of high-viscosity fluids such as polymer, and fluid is filtered from the outside to the inside of the discs.

Disc filter

Learn More

Disc filter

A filter that is installed in a filter dryer which can filter raw material slurry, dry filter cakes, and recover and wash products in a closed vessel. It supports manufacturing of high-quality products in fine chemicals industries such as agricultural chemicals, pharmaceutical intermediates, and battery materials, as well as in other industries.

Other filters

Learn More

Other filters

These filters are widely used as parts for hydrogen and helium gases, as well as for high-pressure gas equipment, hydraulic systems, and other industrial equipment.

Possibilities of Metal Filters Expanding from Filtration to Functional Components

Laminated Sintered Wire Mesh Filters are high-precision, highly durable metal filters made by integrating multiple layers of wire mesh using our proprietary sintering technology. Their uniform, fine pore structure provides excellent filtration performance while maintaining stable performance under high-temperature, high-pressure, and highly corrosive conditions.
In addition, their excellent air permeability and permeability enable a wide range of applications beyond filtration, including aeration, powder processing, and non-contact conveying. Custom designs are also available to meet specific application and performance requirements.

Before Diffusion Bonding
01 Before Diffusion Bonding
Diffusion Bonding Technology
02 Diffusion Bonding Technology
After Diffusion Bonding
03 After Diffusion Bonding

High Performance and Long Lifespans Support Filtration Processes

“Laminated sintered wire mesh filter” boasts high reliability and technological capabilities that enable the filter to be not only used in petrochemical, pharmaceutical, and food industries, but also installed in domestic rockets. This filter can also be reused by washing, significantly contributing to long-term cost reduction. Because of these characteristics, Nichidai Filter products are equipped with the values of high performance, high reliability, versatility, customization, and long lifespans and have therefore been continuously selected across a wide range of industries.

Example of custom-made products

Industry Chemical

Prevention of foreign matter contamination in resin film manufacturing site

Field issues

Need to prevent fine foreign matter contaminants appearing on product surfaces to improve quality.

Proposal

Filters for polymer were proposed. Wide filtration areas have been secured by adopting pleated filters and leaf disc filters. This delivers stable filtration performance even in high-temperature or high-pressure environments.

Industry Food and beverage

Prevention of foreign matter contamination in liquid products

Field issues

Need to capture foreign matters without modifying production lines

Proposal

We offer strainers featuring sintered wire mesh or sintered etched metal screens that can be easily installed in existing sanitary piping systems. With excellent mechanical strength, pressure resistance, and cleanability, these strainers effectively remove foreign matter. They offer excellent pressure resistance and cleanability, making them easy to clean and suitable for repeated use.

Industry Cross‐linking

Improvement of clogging, scattering, and powder leakage

Field issues

Need to perform degassing, air supply, and conveyance for powder and improve clogging, scattering, and powder leakage in cross‐linking

Proposal

The proposal was to adjust degassing and air supply for powder through uniform ventilation resistance on the entire surface of stainless steel porous body. Smoother powder treatment has been achieved by improving clogging, scattering, and powder leakage in cross‐linking. This proposal can also be applied to bag filters.

Product Lineup

PORE MET

Our proprietary laminated sintering technology integrates five layers of stainless steel wire mesh into a single filter. By incorporating plain Dutch weave wire mesh in the fourth and fifth layers, the filter achieves outstanding pressure resistance. It is available in a wide range of filtration ratings from 2 to 200 μm, delivering high-performance, uniform filtration as well as high pressure resistance and precision.

BON MESH

Using highly cleanable plain weave wire mesh as the filter medium, we combine it with perforated metal as a reinforcing material and integrate the layers through sintering. The uniform bonding of each layer through diffusion bonding provides both high strength and excellent permeability. The wire mesh configuration can be flexibly customized to suit specific applications.

SCP(Super Clean Plate)

SCP is a stainless steel plate with uniform, fine pores, manufactured by stacking and sintering etched plates with precisely aligned openings. In addition to the high open-area ratio of etched plates and the enhanced strength achieved through laminated sintering, its simple structure provides excellent surface smoothness, cleanability, and visibility of clogging.

PORE FLOW

PORE FLOW is a multifunctional porous material made by laminating two to three layers of plain Dutch weave wire mesh and integrating them through sintering and rolling. It features uniform fine pores ranging from several tens to approximately 100 μm, along with uniform pressure-drop characteristics, making it suitable for a wide range of applications, including flow straightening, powder conveying, aeration, and cleaning. It can also be used for a broad range of applications, including resistance elements, and offers excellent mechanical strength, heat resistance, and corrosion resistance.

Metal Fiber

This nonwoven filter is made by uniformly layering ultra-fine metal fibers with diameters in the micron range and integrating them through diffusion bonding. Its multilayer internal filtration structure provides a porous material with uniform fine pores and sufficient strength while maintaining flexibility. The filter features both surface and depth filtration structures. Its high-porosity depth filtration structure delivers excellent contaminant capture performance.

Related Columns

CONTACT

Please feel free to contact us for inquiries about die manufacturing, precision components, prototyping, or quotations.
Leveraging Nichidai's design and manufacturing expertise, we help solve your engineering challenges.

Questions about Precision Dies Business

Section in charge: Kyoto Sales Office Overseas Sales Department

+81-774-88-6350

Questions about Precision Parts Business

Section in charge: Assembly business headquarters

+81-774-88-6315

Questions about Filter business

Section in charge: NICHIDAI FILTER CORPORATION

+81-774-88-6319

Questions about IR

Human Resources Development & IR Department

Other inquiries

Section in charge: Personnel, General Affairs and IT Department