NICHIDAI FILTER CORPORATION, a wholly owned subsidiary of NICHIDAI, is a metal
filter manufacturer with a world-leading market share, specializing in its unique
laminated sintering technology developed by leveraging NICHIDAI’s heat treatment
expertise. We develop and manufacture high-precision, highly durable metal filters designed
to withstand high-temperature, high-pressure, and highly corrosive environments.
Each filter is custom-designed and manufactured to meet the specific requirements
of our customers and is supplied to a wide range of industries.
Cartridge filter
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Cartridge filter
A replaceable filter that is used to capture and remove fine particles
and impurities contained in water, chemicals, oil, gas, and other
fluids. This filter is used for filtration processes in a wide range
of fields such as water purification, chemical plants, food and
beverage industry, and electronics industry.
Candle filter
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Candle filter
A filter with filter media pleated to increase its filtration area.
This filter is commonly used to filter gas and polymer. It delivers
high filtration performance while suppressing pressure loss.
Strainer
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Strainer
A filter that employs coarse laminated sintered wire mesh to
efficiently capture foreign matters in a liquid or gas. This is a
highly practical filter that can be easily installed in existing
pipes.
Leaf disc filter
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Leaf disc filter
A pair of disc-shaped filter element that is produced by welding two
doughnut-shaped filter media. This filter is suitable for filtration
of high-viscosity fluids such as polymer, and fluid is filtered from
the outside to the inside of the discs.
Disc filter
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Disc filter
A filter that is installed in a filter dryer which can filter raw
material slurry, dry filter cakes, and recover and wash products in a
closed vessel. It supports manufacturing of high-quality products in
fine chemicals industries such as agricultural chemicals,
pharmaceutical intermediates, and battery materials, as well as in
other industries.
Other filters
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Other filters
These filters are widely used as parts for hydrogen and helium gases,
as well as for high-pressure gas equipment, hydraulic systems, and
other industrial equipment.
Possibilities of Metal Filters Expanding from Filtration to Functional Components
Laminated Sintered Wire Mesh Filters are high-precision, highly durable metal
filters made by integrating multiple layers of wire mesh using our proprietary
sintering technology. Their uniform, fine pore structure provides excellent
filtration performance while maintaining stable performance under
high-temperature, high-pressure, and highly corrosive conditions. In addition, their excellent air permeability and permeability enable a wide range
of applications beyond filtration, including aeration, powder processing, and
non-contact conveying. Custom designs are also available to meet specific
application and performance requirements.
01Before Diffusion Bonding
02Diffusion Bonding Technology
03After Diffusion Bonding
High Performance and Long Lifespans Support Filtration Processes
“Laminated sintered wire mesh filter” boasts high reliability and technological
capabilities that enable the filter to be not only used in petrochemical,
pharmaceutical, and food industries, but also installed in domestic rockets. This
filter can also be reused by washing, significantly contributing to long-term cost
reduction. Because of these characteristics, Nichidai Filter products are equipped
with the values of high performance, high reliability, versatility, customization,
and long lifespans and have therefore been continuously selected across a wide
range of industries.
Example of custom-made products
IndustryChemical
Prevention of foreign matter contamination in resin film manufacturing site
Field issues
Need to prevent fine foreign matter contaminants appearing on product
surfaces to improve quality.
Proposal
Filters for polymer were proposed. Wide filtration areas have been
secured by adopting pleated filters and leaf disc filters. This delivers
stable filtration performance even in high-temperature or high-pressure
environments.
IndustryFood and beverage
Prevention of foreign matter contamination in liquid products
Field issues
Need to capture foreign matters without modifying production lines
Proposal
We offer strainers featuring sintered wire mesh or sintered etched metal
screens that can be easily installed in existing sanitary piping
systems. With excellent mechanical strength, pressure resistance, and
cleanability, these strainers effectively remove foreign matter. They
offer excellent pressure resistance and cleanability, making them easy
to clean and suitable for repeated use.
IndustryCross‐linking
Improvement of clogging, scattering, and powder leakage
Field issues
Need to perform degassing, air supply, and conveyance for powder and
improve clogging, scattering, and powder leakage in cross‐linking
Proposal
The proposal was to adjust degassing and air supply for powder through
uniform ventilation resistance on the entire surface of stainless steel
porous body. Smoother powder treatment has been achieved by improving
clogging, scattering, and powder leakage in cross‐linking. This proposal
can also be applied to bag filters.
Please feel free to contact us for inquiries about die manufacturing, precision components,
prototyping, or quotations. Leveraging Nichidai's design and manufacturing expertise, we help solve your engineering
challenges.
Questions about Precision Dies Business
Section in charge: Kyoto Sales Office Overseas Sales Department
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