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NICHIDAI CORPORATION
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Net-Shape Business / Designing
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HOME >> Nichidai's Business >> Net-Shape Business >> Designing
Providing Optimum Forging Technology by a Unique Development Support System
Development Support System
To meet every need for precision forging, Nichidai has established a unique development support system which undertakes all the process from a development contract to mass production and is using the system to provide support for technical development activities.
Effects of using the system
Development Support System
CAD environment
Nichidai is inputting its designing know-how built over many years into its CAD/CAE system. The Company strives to standardize and quantify die designing and provides advanced technical expertise. It also uses CAE to analyze the forming process by dies in detail. It finds the optimum forging method in the result of the analysis, and is working to reduce the delivery period.
CAE environment
Nichidai is among the first to introduce CAE. It now uses four types of software and offers various analysis services at the request of customers.
2D forging and die analysis system
This system helps evaluate the strength and life of dies based on such data as the stress concentration of the die radius, the stress distribution of the entire die and the state of deformation.
2D forging and die analysis system
3D forging and die analysis system
This system performs the 3D simulation of the load and deformation behavior of nonaxisymmetric products, such as bevel gears, spiders and clutch gears, which are hard to be checked by the 2D forging analysis system. The system can collect more realistic data.
3D forging and die analysis system
Basic tests
Nichidai collects the data of materials at in-house laboratory using the die and forging materials actually used. Because of this, the Company can get very accurate data.
Evaluation of the properties of die materials Research on forging technology
Hydraulic servo-type material testing machine Press machine for experimental purposes
Hydraulic servo-type
material testing machine
Press machine for experimental purposes
Main tests and researches
Characteristics test of die material
Characteristics test of forging materials
Test on forgeability
Lubrication/friction function test
Test on the structural strength of dies
Test on forging models
Evaluation test of die material life
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Net-Shape Business
Research and Development
Designing
Production
Trial manufacture Contracted development (precision forged parts)
Proposal-oriented Sales Activities
Custom Orders for Development Work
Introducing Products and Technology
Assembly Business
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Examination of the process and die